CNC machining is used in everything from automotive and medical to aerospace, gas and oil, and warehouse operations. The future of CNC machining looks bright and could be revolutionary as more and more people move to incorporate artificial intelligence into their operations, including machines that respond to Alexa-like voice commands, predictive learning and machine scheduling, and more. Optimize performance and downtime and better data analysis, programming and testing.
AI promises to be the next big revolution that will increase production capacity, increase machine productivity and optimize industries designed to enable lights-out capabilities. The application of artificial intelligence in CNC machining is mainly in the following 4 aspects.
Deep Learning Drives the Mechanical Revolution
Human operators are not the only ones driving process changes, real-time data, analytics and deep learning are also driving how machines learn to respond and optimize production. Data acquisition is key to helping operators understand machine functionality and ultimately how to keep the entire machine working in sync with each other.
Data is critical to driving how CNC machines and even 3D printing processes are used. Use the data to determine how to schedule downtime and discover ways to increase productivity. Metrics including utilization, prescriptive and predictive data, and diagnostic data combine to create a graph of how each machine is performing compared to production targets. Where AI comes in is in taking the numbers, passing them directly to machine operators and the machines themselves, and automatically suggesting performance changes, timing changes, and production changes to ultimately improve overall throughput.
When deep learning is brought to machines on the shop floor, the potential to increase productivity increases exponentially. Deep learning means that machines don’t simply respond to a data set. AI is always dynamic, meaning machines learn as they receive instructions from human operators and data sets. This allows the machine to continuously learn how to process orders. As deep learning progresses, overall efficiency, productivity, and output value increase.
Artificial intelligence software and programs that drive deep learning provide more than short-term benefits, they are a long-term investment that will benefit every CNC machining company’s bottom line by improving operational capabilities, eliminating unnecessary downtime and ultimately benefiting the bottom line of every CNC machining company Benefit from CNC machining.
Increased productivity and overall efficiency
The two points where artificial intelligence will most benefit CNC manufacturing are productivity and efficiency.
Collecting and analyzing production data and providing machine reports to operators in real time is one of the effective ways to increase productivity. Through data reporting, shop owners can instantly change how machines operate, increasing the value of overall throughput and bringing greater resiliency to the company.
Through machine learning and artificial intelligence software of production machines, scheduling maintenance, and organizing work, knowledge bases and knowledge maps can be formed to better realize intelligent decision-making, reduce unplanned downtime, and improve productivity and efficiency.
Rising drive to save labor costs
Optimizing your shop floor is critical to saving money and ultimately increasing your overall profit per run. Shop floor optimization can go awry when machine failures stop production. Unexpected or unresolvable problems can significantly reduce the expected profit of a production run. One of the most important issues for a job shop is knowing when a CNC machine tool needs to be calibrated, tuned, part adjusted and repaired. In addition, the prediction and diagnosis of the artificial intelligence deep learning function will also help the workshop to better maintain and maintain the machine to improve efficiency and real-time operation. This is what artificial intelligence can achieve when it can be combined with CNC machine tools.
Artificial intelligence and deep learning capabilities can predict when a machine needs to be repaired and determine the best time to do it. Help workshops to maintain and maintain machines better to improve efficiency and real-time operation and reduce costs.
Promote the transformation of CNC industry
With the introduction of artificial intelligence-based software into CNC processing workshops, the processing industry will undergo revolutionary changes, and the entire industry will take a step towards the goal of intelligence and digitalization. After supply line disruptions and the painful reality of manufacturing shortages in 2020, AI is looking for ways to break out and save the day.